供应苏州天原设备TY165型高频焊管

TY165型高频焊管技术参数

Technical configuration of TY165 Equipment

一、 主要技术规格

Main technical specification

1、 原材料(钢带)条件 钢带材质：热轧或冷轧低碳钢； Raw material request Material of strip：hot-rolling or cold-rolling mild steel； 2、成品要求

圆管

直径：φ76～φ165mm

壁厚：2.5～6.0mm

Requirement finished product Round pipe Diameter：φ76～φ165mm Wall thickness：2.5～6.0mm 方管 直径：60*60~130*130mm 壁厚：2.5~5.0mm Square pipe Diameter：60*60~130*130mm Wall thickness：2.5~5.0mm

3、 机列要求 机列形式：分体式；

机组生产速度：0～50m/min Requirement of lay Line form：Separated type Rated speed：0～50m/min

二、 工艺流程

开卷→剪切对焊→卧式螺旋活套→校平→轧制成型→高频焊接→刮刀→冷却 →定径→矫直→飞锯切料→下料台

Technology flow

Uncoiling->Shearing and butt welding->Horizontal type strip accumulating->Leveling->Forming unit->High-frequency welding->Deburring->cooling->Sizing unit->Straightener->Flying saw->Run-out table

三、 焊管线主要构成规格

Main structure

1、开卷机 结构形式：采用（单头）液压涨缩装置，能更快更换刚卷；

适应钢带内径：φ508mm

钢带外径：≤φ1600mm

钢带宽度：240～520mm

钢带卷重：≤ 8 ton

制动形式：气动、强弱制动°

Uncoiling Configuration: hand rocker expanding drum, double drums; Suitable inner Diameter φ508mm Outer Diameter of coil：≤φ1600mm Width of metal strip： 240～520mm Weight of coil：≤ 8 ton Brake type：air drive, two phase brake

2、（助卷）整平.直头机： 主卷：由液压缸带动，可以上下摆动及伸缩，压送辊由电机带动（4KW） 直头机铲头机伸出把带钢娇直引入整平机、 整平机：采用2.2kw电机上下压紧、送料电机15kw，7辊整平 Leveling and straightening machine： Master file: Driven by the hydraulic cylinder, can shrink bobbing, press roller dried by motor (4kw) Straightening and end-cutting machine straighten the steel strip and introduce it into leveling machine. Flatten machine: adopt 2.2kw power to compact up and down, feeding Motor (15kw), seven rollers leveling. 3、剪切对焊机(龙门式液压剪)

作用：1.切除钢带头尾的缺陷部分以及带卷中间的缺陷部分；

2.在对焊前切头切尾，使对焊接头平直对正，利于对焊

结构形式：液压剪+焊接

钢带对缝形式：手工

剪切厚度：2.5～6.0mm

剪切宽度：520mm

刀片材料：T12A

刀片刃数：2

Shearing and butt welding machine (hydraulic pressure square shear) Function: 1. Cut off the defect parts at two ends and middle; 2. Cut off the ends before welding to make connected ends flat and good for welding.

Type: hydraulic pressure shear + welding Opposite joint type for steel strip: manual cutting thickness: 2.5～5.5mm The maximum cutting width: 560mm Blade material: T12A Blade kets: 2

4、卧式螺旋活套

卧式活套：由外套引入，中心出料；

活套直径：6 m

钢带宽度：240～520mm

钢带厚度：2.5～6.0mm

充料速度：≥150m/min

结构形式：转向机架，夹送机构（18KW直流电机），活套主体（45KW直流电机） 进出料(钢带)控制：进料为手动控制，与开卷机同用操作台；出料为无力

Horizontal type strip accumulator Horizontal type strip accumulator: introduce peripherally and feeding from center Out diameter：6 m Width of metal strip：240～520mm Thinness of metal strip：2.5～6.0mm Feeding speed：≥150m/min Configuration: Turning frame, Pinch machine (18KW AC motor), Main body (45KW AC motor) Feeding control: Feeding is manual control which same as uncoiler; Discharge is non-power style.

3、 成型定径机组 Forming and sizing unit

3.1进料装置 导向立辊：矫平辊后一对导向立辊，通过手动调节对中开合调整； 矫平辊：采用7辊矫平装置，使钢带平稳进入成型机组；

矫平辊为无动力辊，下辊固定，上辊通过首轮丝杆上下调整；

Feeding device Guiding stand-roller: a pair of guiding stand-roller after correcting flat-roller, adjust by manual; Correcting flat-roller: using 7 sets of flat-roller to let strip introduce into machine smoothly; Flat-roller is non-power, base roller is fixed while upper roller is adjusting by bolt

3.2成型机架

本机组采用底线水平辊式成型原理，轧辊采用双半径孔型。

成型要求：

外径：φ76～φ165mm；

壁厚：圆管2.5～6.0mm；

Forming frame The element of this machine is forming by base level-roller, and the rollers are double radius.

Forming request

Outer diameter：φ76～φ165mm；

Wall thickness：Round pipe 2.5～6.0mm；

3.3成型机架规格：

Specification of forming frame：

辊架 数量 辊架轴径 轧辊轴材料 轴热处理 水平辊架 7 φ110mm 40Cr 调质高频淬火 立辊架 8 φ65mm 40Cr 调质高频淬火 Roller frame Qty Shaft Dia Material Heat treatment Horizontal roller frame 7 φ110mm 40Cr High frequency quencher Vertical roller frame 8 φ65mm 40Cr High frequency quencher

3.4成型机架机构要求： Requirement of forming frame： 1.在后三道平辊机架前设置一组（两架）立辊群机架，避免管坯表面擦伤； Set up one set (two frames) of vertical roll frames to avoid scratching on the surface of pipe billet 2.在每个开口成型水平机架上辊方轴承顶部都设由过载保护装置，当遇到过载时该垫有缓冲，以保护水平辊和传动装置，不需要更换新的缓冲垫 There are over loading protectors at the top of upper roller shaft. It can protect flat roller and gearing device while over loading. No need to change new blotter.

3.水平辊架为龙门式结构，其中：

开口成型：4机架 闭口成型：3机架 The structure of level mill frame is square type： (open molding)： four racks (closed molding)：three racks

4.立辊架为滑槽式结构，其中：

双立辊导向，手动调节同时开合和对中；

配立辊上下调节机构； The structure of vertical mill frame is stool type Double mill frame oriented, manual adjustment to opening and closing and centring Equipped with vertical mill frame to adjust institution

5.换辊方式：侧拉式； Exchange mill frame type：side pull type

6.机架润滑：水平辊架后端排架使用油枪油脂润滑，配加油嘴；

Rack lubrication: vertical mill frame use grease lubrication in the end ,equipped with oil nipple.

4、 焊接设备(机械部分)

Welding equipment(mechanical part)

4.1、焊缝导向机架：（1套）导向辊由上下两个辊子组成，中间装有导向刀片，焊缝角度通过螺杆调节； Welding line oriented rack :( one set) guide rollers consist of up and down two rollers. Oriented blade in the centre, welding angle adjust by screw.

4.2.焊接挤压辊机架：（1套） 四辊式(上辊架可拆卸)，压辊加压将熔融的金属挤压并焊合在一起； Pinch roller rack: (one set) four roll type, help molten metal to weld together through forcing roll.

4.3.侧挤压辊轴装辊直径：φ65mm； Side pinch roller diameter：φ65mm；

4.4.外毛刺去除装置（1架）装有可交替使用的前后刀具座，手轮调整刀具的高度和横向位置并加装有气动快速进退刀装置； Burr wiped out device (one set) is equipped with base of around tool which can adjust height and landscape orientation.

4.5.下支承部分：硬木板支承，高度可调；可保证焊缝切削光滑平整 Part of below supporting: hard board supporting, height-adjustable, ensure welding line smooth

4.6.磨光辊机架：（1架）立辊式，手动调节开合和对中 Polish roller rack :( one set) vertical, manual adjustment to opening and closing and centering

4.7.冷却装置型式：喷淋和溢池联合式 Coolant mechanism type: combine spray and spill pool

5、 定径机架

Sizing frame

5.1定径要求：

管径：φ76～φ165mm

壁厚：圆管2.5～6.0mm； Sizing request： Outer diameter：φ76～φ180mm Wall thickness：Round pipe 2.5～6.0mm；

5.2定径机架规格 Specification of sizing frame：

辊架 数量 辊架轴径 轧辊轴材料 轴热处理 水平辊架 6 φ110mm 40Cr 调质高频淬火 立辊架 6 φ65mm 40Cr 调质高频淬火 Roller frame Qty Shaft Dia Material Heat treatment Horizontal roller frame 6 φ110mm 40Cr High frequency quencher Vertical roller frame 6 φ65mm 40Cr High frequency quencher

5.3定径机架机构要求： Requirement of sizing frame： 1.换辊方式：侧拉式 Exchange rollers：side pull type 2.上辊调整：左右单独调整 Adjustment of upper roller：independent adjustment 3.立辊架为滑槽式结构，双立辊导向，手动调节同时开合和对中；并带上下调节机构； The structure of vertical mill frame is stool type, double vertical rollers oriented, manual adjustment to opening and closing and centering, Equipped with vertical mill frame to adjust institution； 4.机架润滑：水平辊架后端排架使用油枪油脂润滑，配加油嘴； Rack lubrication: vertical mill frame use grease lubrication in the end, equipped with oil nipple.

5.4(土耳其头)矫直装置

作用：矫直钢管平直度,引导钢管正确进入飞锯，也可对方距管进行整径；

结构：四辊土耳其头，分别上下、左右调整和旋转调整；

数量：两架单面土耳其头；

矫直钢管直径钢管壁厚

(turkey head)straightening device

Function: straightening glancing flatness, and let steel tube correct enter into fly saw.

Construction: four roller tops of turkey.

Quantity: two single face tops of turkey

Straightening steel tube diameter：φ76～φ165mm

Wall thickness：2.5～6.0mm

6、 电脑飞锯机

型式：微机定尺飞锯

用途：1.确定钢管定长切断位置，并能快速起动使切断设备与作业线速度同步；

2.维持切断设备与作业线速度同步，切断机构动作切断钢管；

3.快速复位

控制方法：微机控制电机通过减速箱传动齿轮齿条驱动飞锯小车； 切割方式：热摩擦金属锯切 锯车运行速度：50m/min

锯切管径：φ76～φ165mm

锯切管壁厚：≤6.0mm

切割精度：±3mm

定尺长度：4～10m

锯片规格.：φ1000×120×6.0

锯片转速：3400rpm

锯切电机：75KW

跟踪电机：22KW 气动系统：0.4～0.7Mpa Computer fly saw Type：PC to fix fly saw Purpose：Confirm steel tube fixed length and off-position, and quickly start to cut off the equipment and operating line in the same speed. Keep the equipment cut up and operating line in the same speed, and cut up the steel tube. Rapid reset； Control method: The microcomputer control motor drive fly saw car through the reducer drive gear rack Incise type：hot friction saw cutting The maximum running speed：50m/min Saw cutting diameter：φ76～φ165mm Saw cutting pipe thickness：≤6.0mm Cutting recision：±3mm Cut lengths:4~10m Blade spec.：φ1000×120×6.0 Saw rotate speed :3400rpm Saw cutting motor:75KW Track motor：22KW Pneumatic system:0.4~0.7Mpa

7、 后辊道架 支架结构形式：采用型钢焊接结构

架标高：与管件轧制、飞锯下料中心标高一致；

托辊形式、材料：托辊为平辊，材料：45＃钢淬火镀硬铬，使用寿命长，不划伤钢管 托辊运转动力：采用5.5KW调速电机拖动，可满足不同生产速度的需求； 翻料方向：管件前进方向 Back mill frame rack Rack type: adopt structural steel to weld Elevation: the same as bottom diameter of pipe roll Roller form, material: supporting roller is vertical roller whose material is 45＃hard chromium plating. It has long service life and won’t scratch the steel tube. Power of supporting roller: Adopt 5.5kw adjustable-speed motor drag which can meet different production speed needs Turning direction: the same as pipe heading.

四、传动系统 整个机组采用成型机组和定径机组独立传动，各系统的主电机通过减速箱、齿轮箱(螺旋伞齿轮传动)、万向传动轴拖动水平辊；立辊为无动力辊。螺旋伞齿轮材质采用20CrMnTi

主机机组电机：200KW两台 齿轮箱润滑：稀油浸泡润滑；箱体外有油位显示； Drive system:

Forming unit and sizing unit are linked to drive. Motors of each system are driving the horizontal rollers via reducer, gear box (spiral bevel gear) and universal shafts rollers. Standing rollers are powerless roller. Material of spiral bevel gear adopts 20CrMnTi.

The driving motors: 200kw two sets

Gear case lubrication: thin oil soak and show outside the gear case.

五、水管分布：整机预留冷却液总接入口， 每段轧辊中间安装可调金属冷却管喷淋头，冷却液流量：≥20吨/小时。 Water pipe distribution: Reserve a coolant connection and install the adjustable spay headers between the rollers Coolant flow : ≥20 ton/hour

六、焊管线主要外购件 主电机:直流电机 减速机:常州国茂国泰 飞锯电源:苏州施耐克 汽缸、气动元件:采用国内正规名牌厂家 成型、定径机组轴承:哈`瓦`洛名牌轴承 主要电器元件:采用国内正规名牌厂家 固态高频 500kw保定产 Main purchased part of welding line.

Driving motor: DC motor 200KW two sets Speed reducer : Changzhou Guomaoguotai Fly saw power : Suzhou SUNEC Cylinder, pneumatic element: adopt famous brands Bearings for molding and sizing set : Hawaluo brand bearing Main electrical components: adopt famous brands Solid frequency :Baodingproduce