2016新式HZQ-433单室卧式高压真空气淬炉

单室卧式高压真空气淬炉 Single chamber horizontal high pressure vacuum gas quenching furnace· 产品分类：

· 产品名称：单室卧式高压真空气淬炉（Vacuum chamber horizontal high-pressure gas quenching furnace）

应用范围：真空气淬炉主要用于高速钢、工模具钢、不锈钢的淬火;不锈钢和钛合金的固溶处理;磁性材料的真空热处理及高温钎焊和真空烧结。

产品特点：1、真空气淬炉加热室采用不锈钢骨架、新型碳毡复合材料，变形量少、耐高温高压气流冲刷，使用寿命长，易维护；

· 订购热线：400-6388-689

一、结构特点/Structural characteristics：

合盛隆真空气淬炉加热室采用不锈钢骨架、新型碳毡复合材料，变形量少、耐高温高压气流冲刷，使用寿命长，易维护。采用石墨管加热器，易安装维护，故障率低。真空气淬炉气冷采用喷射式冷却方式，石墨喷嘴圆周均布，使高压气流流动更合理(部分主风管风量大小可调，客户可根据工件的特点控制部分主风管风量的大小)，能有效控制工件变形。高速高压大流量风机，铜-铜高效圆型换热器，实现高速冷却。风机可采用单速、双速、变频调速多种方式，控制风冷速度。加热室也可以采用全金属结构，以满足钛合金、精密合金的固溶处理要求。真空气淬炉电控系统采用PLC与可编程温度控制器的方式，实现全自动、半自动、手动三种控制方式，以确保真空气淬炉的操作灵活。

Heating chamber adopts stainless steel skeleton, new carbon felt composite material, less deformation, resistance to high temperature and high pressure air scour, long service life and easy maintenance. Using graphite tube heater is easy installation and maintenance, low failure rate. Air cooled by jet cooling way, graphite nozzle circumference uniformly distributed, make high pressure air flow more reasonable (part of the main duct wind large size adjustable, customers can according to the characteristics of the artifacts the size of the control part of the main duct airflow), can effectively control the work piece deformation. High speed and high pressure large flow fan, copper, copper efficient circular heat exchanger, achieve rapid cooling. The fan can be used to frequency control of motor speed control air cooling speed. Heating chamber can also adopts full metal structure, in order to satisfy the requirement of the titanium alloy, precision alloy solid solution treatment. Electric control system adopts PLC and programmable temperature controller, realize fully automatic, semi-automatic and manual control modes of three, flexible operation.

二、用途/Application：

合盛隆真空气淬炉主要用于高速钢、工模具钢、不锈钢的淬火;不锈钢和钛合金的固溶处理;磁性材料的真空热处理及高温钎焊和真空烧结。

He Sheng Long Vacuum gas quenching furnace Mainly used for high speed steel, die steel, stainless steel quenching; Stainless steel and titanium alloy solid solution treatment; Vacuum heat treatment and high temperature brazing of magnetic materials and vacuum sintering

三、技术参数/Parameter：

温度/Maximum temperature1320℃ 控温精度/Temperature control accuracy±1℃炉温均匀性/Uniformity of furnace temperature±5℃ convection fan (optional)极限真空/Ultimate vacuum 4×10^1Pa（choosing high vacuum for 6.7×10^3Pa）压升率/Pressure Rise Rate0.6Pa／h气冷压力/Air cooled pressure6bar 冷却能力/Cooling capacity500Kg/4.5bar/1050-200用30-50分钟，10-20分钟可出炉

Cooling capacity is 500 kg / 4.5 bar / 1050-200 with 30 to 50 minutes, 10 to 20 minutes

四、设备选型/Equipment selection

1、尺寸规格/Size specifications

型号/Size有效工作尺寸/Effective work size装炉量/Furnace capacity加热功率/Heating powerHZQ-433 450mmx300mmx300mm 100kg 50kwHZQ-644600mm x400 mm x400mm200kg80kwHZQ-755700 mm x500 mm x500mm300kg100kwHZQ-966900 mm x600 mm x600mm500kg150kwHZQ-12881200 mm x800 mm x800mm1000kg200kwHZQ-12991300 mm x900 mm x900mm1200kg300kw

2、炉胆规格/Furnace type specification

A圆形金属炉胆，设360度吹管.Round metal furnace, 360 degree blowpipeB 圆形石墨炉胆，设360度吹管。Round graphite furnace, 360 degree metal furnace, the blowpipeC方向金属炉胆，上下对吹。Direction to blow up and downD方向石墨炉胆，上下对吹。标准配置为圆形石墨炉胆(2层硬毡+3层软毡)。Direction of graphite furnace, to blow up and down. Standard configuration is circular graphite furnace (2 hard blanket + 3 layer soft mats).

3、对流加热: Y(加对流风机)、N(不加热对流风机)。标准配置为N. convection heating Y (plus convection fan), N (not heat convection fan). Standard configuration is N.

5、气冷压力: 6(6bar)、10(10bar)、12(bar)、20(20bar)、标准配置为6(6bar)

6、控制系统H(纯进口高配)、S(标准配置)、L(国产配置) H, control system (pure imported high), S (standard), L (domestic)

H、控制柜：德国威图S、控制柜：标准九折型材机柜(1200*2000*600)L、(国产配置)：低压电器元件：法国斯耐德

PLC:西门子S7-300系列

工控机：台湾研华工业控制器+15寸触摸显示器

机柜冷却：机柜空调

控温仪表：英国欧陆2604或者2704

记录仪：横河或者霍尼韦尔

真空计：德国莱宝或其他厂商

其他附件：国内

低压电器元件：法国斯耐德

PLC:OMRON(日本欧姆龙)

工控机：北京昆仑通态(12寸嵌入式触摸屏)

机柜冷却：风扇(构成封闭式机柜，防护等级IP20)

控温仪表：岛电(FP23.或其他进口仪表)

记录仪：瑞士(PH)

真空计：国产

其他附件：国内

用国内的元器件组合的配置。

7、冷却控制: A（变频器）、B（软启动）;JA(进口变频器)、JB（进口软起动）、JAA（进口变频器+进口风机）。标准配置为软起动加国产风机。

A cooling control, (frequency converter) B (soft start); JA (imported converter), JB （imports of soft starter), JAA (imported frequency converter + fan). Standard configuration for the soft start and domestic fan.

8、附加项目: A(配储气罐)、B(配水冷却系统)、AB(配储气罐+水冷却系统)、C(配消音器)。

A additional project (reservoir), B (with water cooling system), AB (with air tank + water cooling system), C (with silencer).

9、现场布置方式: A(控制柜横向放)、B(控制柜纵向放)。